Introduction to ErtelAlsop Pak® Lenticular Technology
For industries requiring rigorous clarification and purity, ErtelAlsop Pak® Lenticular Filters (also known as depth lenticular filter modules) offer a superior alternative to traditional flat sheet filtration. Designed to combine the filtering capability of plate and frame filter presses with the convenience of a cartridge system, these modules provide a totally enclosed, operator-friendly solution for liquid processing.
The term "lenticular" refers to the unique design where filter cells are stacked and look like double convex lenses. Each module acts as a self-contained filtration unit, utilizing ErtelAlsop’s renowned depth filter media to ensure maximum particle retention and high solids loading capacity.
Key Features and Technologies
ErtelAlsop Pak® cartridges are engineered for versatility and efficiency. Whether you are dealing with botanical extracts, distilled spirits, or pharmaceutical fluids, the Pak® design ensures consistent results.
- Precision Construction: Modules are assembled from 5 to 18 stacked filter cells, available in standard 12-inch (30.5 cm) and 16-inch (40.6 cm) diameters.
- Edge Seal Technology: A patented manufacturing process seals the edges of the media using polypropylene, minimizing bypass and ensuring structural integrity.
- Media Generosity: These cartridges utilize the same high-quality media found in plate and frame filters, including MicroMedia®, AlphaMedia®, and MicroClear® brands.
- Advanced Core Design: The rigid polypropylene core and support structure provide durability even under demanding flow conditions.
Technical Specifications
Below is a breakdown of the standard operating specifications for ErtelAlsop Pak® Lenticular Cartridges. These specifications allow for seamless integration into existing sanitary and industrial housings.
| Feature | Specification Details |
|---|---|
| Diameter Options | 12" (30.5 cm) and 16" (40.6 cm) |
| Micron Ratings (Nominal) | 0.25 µm to 15 µm |
| End Configurations | Flat Gasket, Double O-Ring (222, 226 styles) |
| Filter Media Types | MicroMedia® (Cellulose/DE), AlphaMedia® (Pure Cellulose), MicroClear® (Activated Carbon) |
| Gasket Materials | EPDM, Neoprene, Silicone, Viton®, Buna-N |
| Cell Count | Variable (typically 5 to 18 cells per stack) |
Advantages Over Plate & Frame Filters
While plate and frame filters are traditional workhorses, they often present challenges regarding leakage and cleaning labor. The ErtelAlsop Pak® system solves these issues through its enclosed housing design.
- Leak-Free Operation: Unlike open press systems, lenticular housings are sealed vessels, eliminating product leakage and reducing exposure to the atmosphere.
- Rapid Change-Out: Swapping out a saturated cartridge takes a fraction of the time compared to restacking a filter press, significantly reducing downtime.
- Scalability: Since the modules use the same media as the sheets, processes can easily be scaled from lab-scale CylinderLab™ units to full-scale production housings.
Common Applications
ErtelAlsop Pak® Lenticular Filters are widely used across multiple sectors due to their ability to handle high solid loads and their compatibility with various chemical environments.
| Industry | Typical Application |
|---|---|
| Food & Beverage | Haze removal in wines, spirits, vinegars, and syrups. |
| Pharmaceuticals | Clarification of antibiotics, vaccines, and blood fractionalization. |
| Botanical Extracts | Removal of waxes and lipids; high flow rates with DE impregnated media. |
| Cosmetics | Polishing of perfumes, lotions, and essential oils. |
| Chemicals | Filtration of solvents, inks, paints, and process water. |
Housing Compatibility
These cartridges are designed to fit a wide range of industry-standard housings. ErtelAlsop offers them in both vertical and horizontal configurations. The horizontal housing options often feature a "Lock and Load" system, simplifying the loading process and requiring just a single operator.
Whether you need a high-polish finish for distilled spirits or effective particulate removal for industrial chemicals, the Pak® Lenticular system provides a robust, scalable, and efficient solution.
Looking for the right depth filtration solution for your process?
Purecowater works directly with top manufacturers to provide engineered solutions tailored to your needs.